Advanced Programmable Logic Controller, MTU (AI vision + PLC conveyor defect routing)
Built an AI vision plus PLC conveyor system intended to classify defects and route parts for accept, rework, wrong part, or scrap outcomes. Programmed PLC logic for reliable high-speed sorting with fault handling such as camera timeouts and jam detection. Implemented SCADA monitoring and KPI dashboards to track cycle time, downtime, and defect counts for operational feedback. • Designed defect classification workflow integrating AI vision with PLC routing.• Implemented PLC state machine logic including fault handling and reject verification.• Developed Ignition SCADA monitoring with defect counts and cycle/downtime metrics.• Produced structured tag-based dashboards for performance tracking.